Benefits of batch size reduction

Texte
Last update: December 31st, 2008
HOME Portals: 5S Production Lean Manufacturing Maintenance Management Quality version française   AUTHOR

Last update: decembre 18th, 2004

Benefits of batch size reduction

Keeping same previous example of production line, with two machines M1 and M2.

The left part of the figure below shows the cycles on M1 et M2 in the case production batch = transfer batch.
Production batch quantity is equal to
Q.
qui une fois traitée sur M1 sera transférée pour traitement sur M2. Total processing time of all parts is
t1. Processing duration on M1 and M2 are figured by white strips.

On the left part of the figure, Production batch (still = Q) is split into 2 transfer batches of Q/2. Processing duration on M1 and M2 remain unchanged, but as M2 can start as soon as first transfer batch is done on M1, Total processing time becomes t2, one third shorter than t1.


Page précédente

 

Other recommanded readings

Lean Manufacturing

 

 

 

To distinguish production batch and transfer batches helps to:

  • reduce Work In Progress (WIP),

  • Speed up streamline flow and consequently reduce total lead time.

 

 

 


This page is brought to you by ©hris HOHMANN -  http://chohmann.free.fr/